Stable Double Deck Roll Forming Machine with 45 Steel Quenching and Plating Rollers

Product Description

The roll forming system is the core part of the whole equipment, which is composed of multiple groups of rollers with different shapes. As the sheet is gradually pushed between the rollers, each group of rollers gradually presses and shapes the sheet according to the pre-designed shape. Through continuous rolling action, the originally flat metal sheet is accurately pressed into a glazed tile blank with specific curvature, lines and shapes. Due to the double-layer design, two layers of tiles with different or same specifications can be produced at the same time, which greatly improves production efficiency.

Main Technical Parameters

Working Flow
Decoiling → Material Feeding → Roll Forming → Cutting → Collecting

Component & Technical Parameters

This part is used to support Coil.
And make the coil in a rotary way.
Bearing capacity: 5T
Inner diameter: 470-530mm
(adjustable according to demand.)
In order to avoid damage to the machine by impact when the machine is running, we have installed a brake device for you.

Hydraulic Pump Station


The purpose of this pump station is to drive the cutter to start cutting works.
The hydraulic tank use 46# hydraulic oil.
Equipped with a cooling fan which can internal circulation cooling, to ensure the oil pump station will not be affected by high oil temperature during working.
Solenoid valve brand: Huade

Touch Screen Control Cabinet

The control cabinet has two modes, automatic and manual modes.
The unit length of the targeted sheet and quantity can be set in the touchscreen.
The system is simple and easy to operate.
Electrical Component Brand:
1. VFD: Delta
2. Circuit breaker: Delixi
3. Contactor: Delixi
4. Relay: Xinling
5. PLC: Delta
6. Transformer: Delixi

Feeding Table & Pre-Cutter

Guide the coil come into the correct position and going to the roll forming part.

Also including a Hand Pull Cutting Device, it is convenient to pre-cut the coil when want to changing color or thickness.

Shaft & Roller

Material is 45# Steel Quenching and Plating.

The processed rollers are smooth, hard and will not rust.

Will not leave any scratches on the sheet when working.

Pressing Section & Cutter

The material of blade is CR12.

After shaping, the metal is cut into individual slats of the required length. Precision cutting ensures uniformity in the final product.

When the tile reaches the set length, the cutting system starts working. The system usually uses hydraulic or mechanical shearing to quickly and accurately cut the continuous tile into individual glazed tiles according to precise size requirements.

Short Delivery Time Roll Forming Machine

Stable Double Deck Roll Forming Machine

45 Steel Roll Forming Machine

Stable Double Deck Roll Forming Machine with 45 Steel Quenching and Plating Rollers Images